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Grain Structure

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Posts: 23
Eminent Member Apprentice Bladesmith
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Finally decided to break one of my blades so I could look at the grain structure. I typically do two normalizing cycles before hardening. I heat and harden on the bevels on my blades, then temper them back. I normally shoot for a hardness from 56-58 Rockwell. This is a blade forged from 1080. To me the grains look good, but would like input from more experienced smiths. I've only been doing this since 2014. How often do others test blades they've forged? I'm planning on doing more in the future, just do I can work to improve the structure and see the results.

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E William "Pitt" Moore

Fiery Pitt Forge

 
Posted : 19/06/2019 11:02 pm
Kevin R. Cashen
Posts: 735
Member
 

Hello Eddie,

I really can't make too much out in the image as it is a little out of focus, I doubt the grains are grossly enlarged, otherwise it would have a "sparkly" appearance even with the blur, but there could still be room for further refinement, can't really tell. But if you are open to other advice I would offer this:

What do your normalizations consists of? Actual normalization involves completely resetting the internal condition of the steel by going to full solution temperature, and this need only be done once. Many bladesmiths refer to grain refinement heat cycles as normalization but by necessity they are actually lower than proper normalization temperatures, and these can be repeated for further refinement. Of course only you and your customers can determine the edge performance level desired, and how often you want to sharpen, but for me 56-58 HRC is too soft for a blade of this type and size in 1084. This appears to be more of a trailing point skinner and I, myself, would leave it at 61 or even 62, but the edge geometry would have to be appropriate, of course. The lowest I would go with 1084, even for larger 10" chopping blades would be 58 HRC, once again, with appropriate edge geometry, unless I anticipated extreme abuse.

"One test is worth 1000 'expert' opinions" Riehle Testing Machines Co.

 
Posted : 20/06/2019 7:52 am
Posts: 23
Eminent Member Apprentice Bladesmith
Topic starter
 

'Kevin R. Cashen'

Thank you, for the advice. I'll work to get the hardness you recommend. I typically do a saber grind for the bevels. I thought the complete resetting of the steel was annealing. For what I referred to as normalizing I bring the blades to critical, and let cool to the touch each cycle. Does this help with the refinement of the grain structure or am I waiting time in doing it? Thank you once again for the advice. It helps me and I look forward to improving.

E William "Pitt" Moore

Fiery Pitt Forge

 
Posted : 20/06/2019 10:51 am
Joshua States
Posts: 1157
Member
 

I have only some moderate feedback from another AP perspective. As Kevin said, it's difficult to tell a lot from a photo, but I think the grain is not uniform. It looks a little coarser along the right side of the photo. That could just be the focus of the image though. As for the other question of how often I break blades to check the grain, in general I do this several times when I start using a steel I am unfamiliar with. Even though I follow HT guidelines from guys like Kevin Cashen, Tim Hancock, or John White, I still make a few smaller blades, HT them and break them to make sure I got the HT right. I also make & break one every couple of years just to see whether I have gotten sloppy...... <img src=' http://www.americanbladesmith.com/ipboard/public/style_emoticons//blink.gi f' class='bbc_emoticon' alt=':blink:' />

Joshua States

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Posted : 20/06/2019 10:53 pm
Posts: 23
Eminent Member Apprentice Bladesmith
Topic starter
 

Joshua States

Thank you for the input. I'm planning on doing it at least a couple times a year.

E William "Pitt" Moore

Fiery Pitt Forge

 
Posted : 20/06/2019 11:19 pm
Kevin R. Cashen
Posts: 735
Member
 

|quoted:

'Kevin R. Cashen'

Thank you, for the advice. I'll work to get the hardness you recommend. I typically do a saber grind for the bevels. I thought the complete resetting of the steel was annealing. For what I referred to as normalizing I bring the blades to critical, and let cool to the touch each cycle. Does this help with the refinement of the grain structure or am I waiting time in doing it? Thank you once again for the advice. It helps me and I look forward to improving.

There is often confusion between annealing and normalizing. The most distinguishing difference between them is the desired effects in the outcome. Annealing is typically done at slightly lower temperatures for the purpose of removing any strengthening or hardening effects in the metal; it may, or may not, involve recrystallization but will aim to remove carbon from solution to form various forms of carbide and definitely reset the atomic lattice into a more strain defect free condition. e.g. annealing cold worked copper has nothing to do with carbon or carbide, but it does involve reordering the stacking into a more malleable state. Annealing often involves very controlled cooling, either slower or isothermal to accomplish the separation of carbon from solution, and will thus result in a more segregated state.

The resulting hardness is almost irrelevant to normalizing, which involves the highest temperatures, outside of forging, of any of the common heat treatments. Its goal is to homogenize the internal condition of the metal. This includes recrystallization, of course, as well as full dissolution of carbides. Its rate of cooling is that of still air, period, no other cooling rates can be applied and still have it be normalizing in the traditional sense. The resulting condition is as uniform as possible rather than heavily segregated. Grain size may actually be a little larger s long as it is uniform.

Grain refinement, as size is concerned, is accomplished with follow up heating ad cooling cycles that are lower in temperature and do not require carbide dissolution, and thus can not technically be called "normalizing." In fact heavy cycling at lower temperatures while it may refine, could coarsen or segregate carbide which is essentially undoing the effects of normalizing.

"One test is worth 1000 'expert' opinions" Riehle Testing Machines Co.

 
Posted : 21/06/2019 9:23 am
Posts: 23
Eminent Member Apprentice Bladesmith
Topic starter
 

Kevin R. Cashen

Thank you for the clarification. Here is what I hope are better pictures (both sides of the brake) of the grain structure inside the blade I broke.

* I'll re add the pics after I get them resized*

E William "Pitt" Moore

Fiery Pitt Forge

 
Posted : 21/06/2019 9:47 am
Kevin R. Cashen
Posts: 735
Member
 

Much clearer. But, unfortunately, too coarse.

"One test is worth 1000 'expert' opinions" Riehle Testing Machines Co.

 
Posted : 21/06/2019 10:24 am
Posts: 23
Eminent Member Apprentice Bladesmith
Topic starter
 

Kevin R. Cashen

I'll work to improve it. Thank you.

E William "Pitt" Moore

Fiery Pitt Forge

 
Posted : 21/06/2019 12:12 pm
Posts: 23
Eminent Member Apprentice Bladesmith
Topic starter
 

Kevin R. Cashen

I'll work to improve it. Thank you.

E William "Pitt" Moore

Fiery Pitt Forge

 
Posted : 21/06/2019 12:12 pm
Cristobal Martin Brito
Posts: 7
Active Member Apprentice Bladesmith
 

|quoted:

Hello Eddie,

I really can't make too much out in the image as it is a little out of focus, I doubt the grains are grossly enlarged, otherwise it would have a "sparkly" appearance even with the blur, but there could still be room for further refinement, can't really tell. But if you are open to other advice I would offer this:

What do your normalizations consists of? Actual normalization involves completely resetting the internal condition of the steel by going to full solution temperature, and this need only be done once. Many bladesmiths refer to grain refinement heat cycles as normalization but by necessity they are actually lower than proper normalization temperatures, and these can be repeated for further refinement. Of course only you and your customers can determine the edge performance level desired, and how often you want to sharpen, but for me 56-58 HRC is too soft for a blade of this type and size in 1084. This appears to be more of a trailing point skinner and I, myself, would leave it at 61 or even 62, but the edge geometry would have to be appropriate, of course. The lowest I would go with 1084, even for larger 10" chopping blades would be 58 HRC, once again, with appropriate edge geometry, unless I anticipated extreme abuse.

Hello, very good to all, and I have been reading this topic that is very interesting for me, I do not know if I misunderstand when a good hardened and a good temper is done, checking that hardness and obtained (HRC) if I split the grain that must have is it homogeneous and bright?

 
Posted : 27/01/2021 12:16 pm
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